Manufacturing Data Analytics Services for Better Plant Performance
Cadeon provides manufacturing analytics consulting to help plant managers and engineering teams understand production, quality, and equipment performance. We connect your data and build Spotfire dashboards and predictive maintenance models to support faster, better-informed decisions.
Production Analytics and OEE Dashboards
Track availability, performance, and quality in a custom OEE dashboard. Compare throughput, cycle time, and downtime across lines, shifts, and sites.
Quality Analytics and Scrap Tracking
Analyze defects, scrap, rework, and yield by product, line, and shift. Give quality teams the production context needed to investigate recurring issues.
Predictive Maintenance for Manufacturing
Use sensor readings and maintenance history to identify equipment warning patterns. Help maintenance teams prioritize inspections and plan work before failures interrupt production.
Inventory and Planning Insights
Connect ERP and production data to improve material usage visibility, reduce shortages, and support smarter scheduling.
Track the Manufacturing KPIs That Matter
Track the time spent preparing daily production and quality reports.
Compare losses across products, lines, and shifts to identify recurring issues.
Measure how quickly teams can trace production problems to the relevant data.
Experience With Manufacturing Data Systems
Connect MES, ERP, SCADA, historians, and quality data so your reporting reflects how production runs.
KPI Logic That Stays Consistent
OEE, downtime, scrap, and yield are calculated the same way across shifts and sites.
Spotfire Dashboards That Fit the Floor
Dashboards are designed for quick checks, shift handovers, and performance reviews.
Support After Go-Live
Help continues with KPI updates, new views, and performance tuning as needs change.
Support That Keeps Your Plant Reporting Clean
New lines, products, and equipment change what your reports need to show. Cadeon’s managed services help keep manufacturing dashboards accurate and useful as your operations grow.
Data Refresh Monitoring
Monitor agreed data flows and investigate missing records or delayed updates that affect production reporting.
Spotfire Dashboards That Fit the Floor
Dashboards are designed for quick checks, shift handovers, and performance reviews.
Quick Add-Ons for New Needs
Add a new line view, quality check report, or maintenance dashboard without starting over.
OEE and Downtime Numbers Nobody Trusts
Different rules for planned stops, production time, and rejected units can produce conflicting OEE figures. We align the calculations and downtime categories so teams can compare line and shift performance on the same basis.
Quality Data That’s Hard to Trace Back
Scrap and defect data often lives outside production reporting, making root-cause work slow. We connect quality signals with production context so teams can trace issues by line, shift, SKU, and time window.
Want Cleaner Manufacturing KPIs Without Manual Reporting?
Discuss your production reporting challenges with Cadeon. Our manufacturing analytics consulting helps you connect plant data, align KPIs, and give your team a clearer view of output, quality, and downtime.
Frequently Asked Questions
How does Cadeon help manufacturers improve production visibility?
Cadeon connects production, quality, and maintenance data into dashboards that show performance across lines, shifts, and sites. Our manufacturing data analytics services help teams compare output, investigate downtime, and review quality trends using consistent metrics.
What manufacturing KPIs can Cadeon help track?
Cadeon can help track manufacturing KPIs such as OEE, throughput, cycle time, downtime reasons, scrap, rework, yield, defect rates, maintenance risk, inventory usage, and material availability. We standardize KPI logic so teams can trust the numbers across shifts, lines, and sites.
Can Cadeon support predictive maintenance analytics for manufacturing teams?
Yes. Cadeon uses sensor readings, maintenance history, and production data to identify patterns that may signal equipment problems. The approach depends on your available data and failure records. We assess those inputs before recommending models to support maintenance planning.
How does Cadeon improve quality analytics and scrap tracking?
Cadeon improves quality analytics by connecting defect, scrap, rework, and yield data with production context. This helps teams trace quality issues by line, shift, SKU, time window, and operating condition so root-cause analysis becomes faster and more reliable.
Can Cadeon help manufacturers reduce manual reporting?
Yes. Cadeon helps manufacturers reduce manual reporting by automating data flows, connecting plant systems, and building dashboards that update with consistent production, quality, and maintenance data. This reduces spreadsheet work and gives teams faster access to trusted reporting.
Does Cadeon build Spotfire dashboards for manufacturing operations?
Yes. Cadeon builds Spotfire dashboards for manufacturing teams, including production dashboards, OEE dashboards, quality analytics views, downtime tracking, maintenance dashboards, and leadership reporting. These dashboards are designed around real plant workflows, shift handovers, and performance reviews.
What can a manufacturing OEE dashboard show?
An OEE dashboard brings availability, performance, and quality into one view. It can show downtime reasons, cycle-time losses, and rejected units across lines and shifts. Cadeon aligns the calculation rules with your team so comparisons use consistent definitions.
What does a manufacturing analytics consulting project involve?
We start with the production questions you need to answer, review your data sources, and agree on the KPIs and reporting scope. Cadeon then connects the relevant data and develops dashboards for your workflows. A first project can focus on one line, one recurring report, or a specific operational issue.